| Topic | Approx. % | |-------|-----------| | Boiler design, types, and construction | 20% | | Boiler fittings and accessories | 15% | | Combustion and fuel systems | 15% | | Thermodynamics (steam properties, cycles) | 15% | | Materials and welding | 10% | | Water treatment | 10% | | Draft systems and fans | 8% | | Safety and ASME/CSA codes | 7% | Question 1 – Boiler Design (Metallurgy) A firetube boiler shell is subject to internal pressure. The maximum allowable stress for the shell material at 200°C is 120 MPa. The shell inside diameter is 1.5 m, and the required thickness is 18 mm. Calculate the maximum allowable working pressure (MAWP) using the thin-shell formula for a cylinder.
This is a detailed guide to the exam, including a breakdown of major topics, typical question formats, and detailed example questions with answers. Note: 3B1 typically refers to the first of three papers for 3rd Class Power Engineering (Part B). It focuses heavily on boiler design, thermodynamics, metallurgy, and fuel systems . 1. Exam Overview (PanGlobal 3B1) | Aspect | Details | |--------|---------| | Questions | 150 multiple-choice | | Time | 4 hours | | Pass mark | 65% | | Key textbooks | PanGlobal 3rd Class, Part B, Volumes 1 & 2 | | Main sections | Boiler design, combustion, steam/water systems, materials, fittings | 2. Major Topic Areas (Weighted) From SOPEEC syllabus for 3B1: power engineering 3b1 exam questions
B) Prevent caustic gouging and acid phosphate corrosion Question 6 – Draft Systems (Fan Laws) A forced draft fan delivers 50 m³/s at 2.5 kPa static pressure and 1450 RPM. If the speed is reduced to 1200 RPM, what is the new flow and pressure? Fan laws: ( Q_2 = Q_1 \times \fracN_2N_1 ) ( P_2 = P_1 \times \left(\fracN_2N_1\right)^2 ) | Topic | Approx
A) ASME Section I – Power Boilers Question 3 – Combustion (Efficiency) A natural gas boiler operates with 15% excess air. The flue gas O₂ reading is 3.2%. Is this consistent? Show why or why not. The shell inside diameter is 1
Theory: For natural gas, stoichiometric O₂ ~ 0%. With 15% excess air, flue gas O₂ ≈ (excess air % / 100) × 21% × correction factor. Approx rule: ( O_2 \approx \frac%EA \times 21100 ) → ( 0.15 \times 21 = 3.15% ) O₂.
A) Efficiency increases (higher mean temperature of heat addition) Question 5 – Water Treatment (Phosphate Treatment) What is the main purpose of coordinated phosphate/pH control in a high-pressure boiler? A) Prevent silica carryover B) Prevent caustic gouging and acid phosphate corrosion C) Remove dissolved oxygen D) Reduce total dissolved solids